SVR 10 (Standard Vietnamese Rubber 10)

SVR 10:

Natural SVR 10 with lower dirt content and higher flexibility compared to other rubbers. It is produced by coagulating the latex of the plant with formic acid or other coagulants. The resulting material is then washed, pressed into sheets and dried.

SVR 10 has higher tensile strength and tear resistance than other natural rubbers, making it suitable for use in a variety of industrial applications, including tire manufacturing, conveyor belts, pipes soft and footwear.

Technical requirements when processing Natural rubber SVR 10, SVR 20

Manufacture factory

The required area for a processing facility or factory dedicated to producing SVR 10 typically ranges from 0.4 to 0.8 square meters per ton of finished product. Specifically, the factory area allocated for the production of SVR 10 generally spans from 0.25 to 0.45 square meters per ton of finished product. This space allocation is crucial for ensuring an efficient workflow and optimal use of resources during the SVR 10 manufacturing process.

 

In the design of a factory floor tailored for the production, several essential factors are considered to maintain safety and efficiency. The flooring undergoes anti-slip treatment to prevent accidents, especially in areas where liquids or granular substances involved in the SVR 10 production are handled. Safety signs are strategically positioned throughout the SVR 10 production facility, guiding personnel and reducing the risk of accidents. These signs are placed in highly visible locations to maximize their effectiveness.

Moreover, the SVR 10 factory is equipped with a well-designed drainage system that efficiently manages waste water, preventing water accumulation and maintaining a clean and safe working environment. Technological process diagrams specific to SVR 10 production are displayed in accessible and convenient locations within the facility. These diagrams serve as constant references for workers, allowing them to monitor and control the progress of various stages in the SVR 10 production process with ease, ensuring that production remains on schedule and that quality standards are consistently met.

Human Resources

In the production of SVR 10, the technical person in charge must possess an intermediate level or higher qualification, or equivalent experience in rubber processing. This expertise is crucial for maintaining the high standards required in this production. Factory workers are trained through specialized rubber processing courses offered at vocational schools, ensuring they acquire the necessary skills. Alternatively, self-training classes can be organized, led by experts or teachers with appropriate expertise in the processing. The labor requirement for this production is typically around 4-5 workers per ton of finished product, ensuring efficient handling and processing.

Electricity

A stable and reliable power source is essential for production, with the average electricity consumption ranging between 120–140 kWh per ton of product. This energy demand underscores the importance of ensuring uninterrupted power supply to maintain consistent production levels. To support sustainable production, it is crucial to implement energy-saving solutions such as flywheels and inverters within the rubber processing line. These advanced technologies not only help reduce energy consumption but also enhance the overall efficiency of the production process.

In addition to energy-efficient machinery, attention must be paid to the lighting systems within the factory. Combining artificial lighting with natural light is highly beneficial for creating a well-lit and energy-efficient workspace. This can be achieved through the strategic installation of corrugated iron panels, glass windows, and skylights that allow natural light to permeate the factory floor. The use of energy-efficient LED lighting systems can complement natural light, reducing reliance on artificial lighting during daylight hours. Moreover, implementing smart lighting systems that adjust brightness based on occupancy and natural light levels can lead to further energy savings.

By integrating these solutions, the factory can achieve significant reductions in electricity costs, typically saving between 10–20%. These savings contribute to a more sustainable and cost-effective production process, while also reducing the environmental impact of the factory’s operations. Furthermore, adopting energy-efficient practices can enhance the factory’s reputation as an environmentally responsible producer, which can be a valuable asset in today’s market where sustainability is increasingly prioritized by customers and stakeholders alike.